Product Management Group
Industry — Sun Care & SPF

Sunscreen manufacturing is the most regulated cosmetic category. We built for it.

Sun care products are OTC drugs under FDA (Food and Drug Administration). That means monograph compliance, OTC labeling requirements, SPF testing protocols, and facility standards that most cosmetic contract manufacturers can't meet. PMG's partner facilities are FDA-registered for OTC drug manufacturing, and our regulatory team has spent decades building sunscreen products to standard.

Unbranded sunscreen tubes and a spray bottle in warm light

The sun care & spf categories we manufacture every day.

From mineral-only daily-wear SPF to FDA-tested sport sunscreens, we manufacture the full sun care range across formats and active systems.

  • Mineral sunscreens (zinc oxide, titanium dioxide)
  • Chemical sunscreens (avobenzone, octinoxate, oxybenzone, octocrylene)
  • Hybrid mineral/chemical formulations
  • Daily-wear SPF moisturizers and serums with SPF
  • Tinted SPF and BB cream formats
  • Spray sunscreens
  • Stick sunscreens
  • Kids and sensitive-skin SPF
  • Sport / water-resistant formulations

Three reasons sun care founders work with us instead of a generic contract manufacturer.

01

OTC manufacturing as a baseline, not an upgrade

Sun care products are regulated as OTC drugs, not cosmetics. That means the manufacturing facility must be FDA-registered as a drug establishment, and GMP compliance must meet 21 CFR Part 210/211 pharmaceutical standards, not just cosmetic GMP.

02

SPF testing through accredited labs

Finished SPF values must be substantiated by FDA-accepted SPF testing conducted at accredited labs. We coordinate SPF testing with our accredited testing partners and build the testing timeline into your production schedule.

03

Water resistance claims require documented testing

'Water resistant (40 minutes)' and 'water resistant (80 minutes)' are regulated claims that require specific FDA-protocol testing. We coordinate the testing with accredited labs and document to specification.

Sun care manufacturing capabilities at PMG.

  • Mineral sunscreen manufacturing
  • Chemical sunscreen manufacturing
  • Emulsion and lotion manufacturing
  • Spray (pump and aerosol) filling
  • Stick filling
  • FDA-required SPF testing coordination
  • Drug Facts panel design and labeling
  • Water-resistance testing coordination to FDA protocol
  • OTC monograph compliance

The compliance landscape for sun care brands launching today.

Sunscreens are OTC drugs regulated under FDA's OTC sunscreen monograph (M020). Since the 2020 CARES Act, that monograph is maintained through FDA administrative orders instead of the old 21 CFR Part 352 rulemaking. The deemed final order that took effect with the CARES Act in March 2020 sets today's rules for permitted active ingredients and concentrations, SPF and broad-spectrum testing, Drug Facts labeling, and water-resistance claims. FDA's 2021 proposed order would update those rules, including the status of some active ingredients such as oxybenzone, so brands should watch where it lands. In June 2026, FDA added bemotrizinol at up to 6%, the first new sunscreen active ingredient in more than 20 years, effective August 9, 2026. Our regulatory team builds your formulation to the current order and flags pending changes so your product doesn't launch into a reformulation cycle.

Sun Care & SPF questions buyers ask us first.

We manufacture to any SPF value that can be substantiated by standard FDA-accepted SPF testing protocols. Common ranges we produce: SPF 15, 30, 50, and 50+.

Yes. Sun care products require OTC drug establishment registration; our partner facilities maintain this registration as a baseline.

Yes. Mineral sunscreens using zinc oxide and titanium dioxide as the only active ingredients are the current standard for reef-safe positioning. We formulate mineral-only sunscreens and can include documentation supporting reef-safe claims.

Longer than a typical cosmetic. The SPF testing protocol adds 8 to 12 weeks to the timeline. A private label mineral sunscreen typically runs 90 to 150 days. Custom formulations run 4 to 6 months, not including regulatory or registration time.

Yes, with important nuances. LATAM countries each have their own permitted active ingredient lists and SPF test method requirements. Mexico, Brazil, and Colombia all differ from the US FDA framework. We build for the target market from the first formulation.

Build your sun care & spf line with one accountable partner.

Sun care is the most regulated category we work in. The brands that win in it are the ones who started with a manufacturer who treats it accordingly.

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